Manufacturer of Special Gears - Custom Production
Manufacturer of Special Gears - Custom Production
As a specialized manufacturer of modular gears, we offer comprehensive services in the design and manufacture of custom components for drive gears.
Custom gear making is our specialty - we use precision technology, high quality CNC machine tools and follow standards to ensure the durability and accuracy of each product.
We understand that production downtime, machine breakdowns or the need for a prototype requires a reliable and fast partner. Our offer is aimed at companies in the industrial, maintenance, automotive and agricultural sectors that are looking for precision-made machine parts that are not available in standard distribution.
Product catalog
Technical parameters of gears
Technical Parameter | Value / Range of Capabilities |
|---|---|
Types of gears | Cylindrical (straight teeth, bevel teeth), bevel gears, worm gears, internal and external gear rims, gear strips |
Tooth modulus | Executed in accordance with the project specifications or reproduced from the provided design |
Maximum dimensions | Tailored to technological capabilities and individual customer requirements |
Accuracy class | Determined individually depending on the application and project requirements |
Basic materials | Structural steels, alloy steels for upgrading and carburizing, stainless steels, cast irons |
Special materials | Plastics (PA, POM, PEEK), non-ferrous metals (tin and aluminum bronze, brass) |
Heat treatment | Volumetric and induction hardening, tempering, carburizing, nitriding |
Finishing work | Grinding teeth and holes, chiseling keyways |
What sets us apart ?
Reverse Engineering at the Highest Level: We reproduce the geometry of gears directly from a damaged or worn pattern. Precise measurements and analysis allow us to create a perfectly matched replacement even without access to the original technical documentation.
Wide Spectrum of Materials: We select the material adequately to the operating conditions of the gearbox. We offer tempering steels, carburizing steels, stainless steels, as well as engineering plastics (polyamides, polyacetals) and non-ferrous metals (bronze, brass), ensuring optimal strength and durability.
Production Flexibility: We handle both single-piece orders, crucial for emergency repairs, and short production runs for prototypes or custom equipment.
Comprehensive Finishing: We provide a full production cycle, including the necessary heat treatment (hardening, carburizing, tempering) and grinding treatment, which allows us to achieve the required surface hardness and a high class of manufacturing accuracy.
See if you will benefit from working with us !
Our services are used wherever reliability and precision are key. We service, among others:
● Heavy industry and machinery:
Gears for production machines, machine tools, presses.
● Agriculture:
Gears for transmissions, attachments and mechanisms in tractors and agricultural machinery.
● Prototyping:
making individual pieces for testing and building new equipment.
● Maintenance:
Emergency spare parts procurement to minimize downtime.
● Food and pharmaceutical industry:
stainless steel and plastic components.
How does the process of fulfilling orders for gear making work?
The order fulfillment process for a special gear wheel is transparent and oriented to ensure the highest quality.
1. Analysis and Valuation:
The first step is to analyze the supplied pattern or documentation. Our engineers verify the geometry of the part, identify the key parameters (modulus, number of teeth, tooth angle, pitch diameter) and assess the technical condition of the pattern.
2 Design and Modeling
(Reverse Engineering): Once the quotation is accepted, we proceed to recreate the geometry in a CAD environment. We use advanced measurement tools to create a precise 3D model and complete manufacturing documentation, which becomes the basis for further production.
3 Selection of Material and Technology:
In close consultation with the customer, we select the optimal material and processing technology. We take into account factors such as load, speed, working environment (moisture, temperature, chemicals) and requirements for quiet gear operation.
4. production on CNC Machines:
The perfectly smooth, polished surface of chrome minimizes friction, resulting in lower energy consumption and quieter operation of machines. What's more, chrome is a non-stick (non-stick) material.
5 Heat Treatment and Grinding:
In order to impart adequate hardness and wear resistance, the finished wheels are subjected to heat treatment and grinding processes.
6 Quality Control:
Each manufactured component undergoes a rigorous dimensional inspection, ensuring full compliance with design specifications.
Opinions of Our Customers
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Benefits for your Company
When you choose us as your special gear manufacturer, you gain:
1.Cost reduction: Making up one component is much cheaper than replacing an entire component or the entire machine.
2.Minimize downtime: Fast turnaround of orders allows machines to be back in operation in no time.
3.Independence from OEM suppliers: You avoid the problems of long waiting times or lack of availability of original parts.
4.Upgradability: We offer to make the wheels from higher strength materials than the original, which prolongs the life of the gearbox.
5.Certainty and guarantee of fit: With precision reverse engineering, you are assured that the new part will fit perfectly and work properly in the mechanism.
Q&A- frequently asked questions about gears
What does the gear making service consist of?
This is a service that involves recreating an item based on a supplied design - even if it is damaged or worn out - or based on technical documentation.
When is it a good idea to use a gear making service?
It is worth using it when the original part is unavailable, its price is prohibitive, or when you need a part to save an expensive machine or antique vehicle.
Can a gear wheel be made from a damaged pattern?
Yes, the process begins with reverse engineering, that is, precise measurements of the pattern, even if it is damaged, in order to reproduce its parameters.
What types of gears can you make?
We manufacture gears with straight, helical, helical and arched teeth, as well as specialized bevel gears, gear rims and gear strips.
What are the characteristics of modular gears and why is the module so important?
Modular gears are the industry standard, and their key parameter is the tooth modulus, which defines the size of the teeth. It must be identical for mating wheels to ensure proper meshing.
What is the main use and function of bevel gears?
Bevel gears allow the direction of transmission to be changed, usually by a 90-degree angle. They are used in vehicle differentials and bevel gears in agricultural machinery, among other applications.
What materials are custom wheels made of?
Materials selected for working conditions are used, such as tempering steel, bronze, brass and modern plastics.
What information do I need to prepare in order to submit a request for a wheel?
You should prepare a pattern or technical drawing, information about the application (in which machine the wheel works), a description of the mating parts and design details, such as the role of the hub or the presence of holes and grooves.
Do you make shipments overseas?
Yes, we arrange shipping both domestically and internationally. Contact us to discuss the details.
Still have questions?
Contact our department. We will respond within 24 hours
